Process OS - Vollständig verwaltete industrielle Datenplattform

Slide 1

Increase in value along the
entire value chain

Service

Installation
Condition Monitoring
Alarm Management

Development

Component comparison
Requirements Insights
Alarm Management

Production

OEE
Benchmaking
Live Monitoring

Instandhaltung

Proaktive Instandhaltung
Alarm Management

Distribution

Machine as a Service
Digital Product
Remote Service

Finance & Risk

Warranty management
Claims and damage management

Economy and Impact

Our customers achieve tangible profits in the shortest possible time.

+25%

Increased revenue due to increased service contracts

+15%

Increased profits due to higher service performance

-10%

Reduction in
service costs

-25%

Reduction of warranty and guarantee costs

+25%

Increased product engineering with each product development generation

Why ready-to-use data applications?

Uncomplicated

• Ready to go in a few days
• All ready from just 799,- / month
• Cancel at any time
• No vendor lock-in

Highly efficient

• Support processes with data apps
• Optimize structure for service and production
• Build database

User-friendly

• Pre-configured apps ready-to-use
• Flexible and adaptable for your setup
• No IT necessary

Management and Sales

• Don't worry about the infrastructure
• Browser-based platform
• Compatible with industry standards

Optimizing processes in all departments

Industry approved

Service Department

Reduce service and spare parts costs with condition monitoring and predictive maintenance. Increase service performance via a customer platform and remote access.

Production

Ensure quality and increase efficiency with OEE or Track&Trace dashboards. Exceed customer requirements and keep an eye on production across locations.

Purchasing

Build bargaining power with supplier and component comparison dashboards. Easy handling of data, analysis and filter settings enables machine parts or configurations to be tested under real conditions.

Development & Technology

Develop the next generation of machines based on data with component comparisons and error analyses. Avoid oversizing and use digital twins for product optimization and innovation.

Management and Sales

Offer smart products and develop data skills in the company. Collect data and be in the starting blocks for artificial intelligence. Create warranty provisions based on data. Enjoy strategic alignment thanks to data insights.

Condition Monitoring

Monitor machines in real-time, identify potential problems early and reduce downtime. Take the step towards predictive maintenance from historical data obtained through analysis with condition monitoring.

More Benefits

Faster troubleshooting through targeted data drill down and pattern recognition
Reduction of maintenance costs through fewer breakdowns as well as lower personnel and travel costs.
Knowledge transfer across the service team via data applications
Overview of global machinery with direct access to analysis tools and remote access.
Ready for Predictive Maintenance

Yes, we offer: sample rates in the millisecond range, integration of 1500+ applications, rules-based and automatic evaluation of the real-time stream, and every other feature you have ever heard of.

OEE Monitor

How efficient is your production? With mobile access, you can keep an eye on your machines and production status anytime, anywhere. Your MES is seamlessly integrated into Senseforce and gives your shop floor management a turbocharger.

Plant monitor
Line monitor
Operator and Shift Dashboard
Track & Trace
Digital Twin
Benchmarking
…and more

Your Benefits

Identifying the need for optimization

Continuous monitoring of machine effectiveness
Comparison of shifts and locations
Customizable KPIs
Various reporting and evaluation functions
Filterable by all dimensions

Our industry experts support you

Comprehensive standard reporting
Simple machine connection
Project acceleration through ready-made, configurable content

The default dashboards include the following monitors

Plant monitor shows the various lines of the plant and allows access to the line monitor.
Line monitor shows the details of each line.
Operator Dashboard for data collection from production to perform job operations and for data collection in offline mode during or after a shift
Other use cases such as Track&Trace, digital twin, benchmarking, etc., are possible.

Yes, we can map high-speed assembly just as well as injection molding machines. Likewise, integration of existing IT systems such as ticketing, ERP, Hana, and many more to enrich the data and trigger automated functions.

Slide 1

Just start

The automatic mode of operation provides accurate results and requires no additional personnel. After just a few hours of preparation, the result data becomes visible. We will send you a pre-configured Edge software that you can install on your machine.

What operating system do you use for your machines?

We support all common operating systems such as Windows 10, Linux, ARM Linux, etc.

Which interfaces do you use?

Consistent for all common controllers and interfaces: OPC UA, Siemens S7, SINUMERIK 840D sl, Heidenhain TNC 640, FANUC 31i-B.

Increase in value along the
entire value chain

Economy and Impact